West Texas Terminal Hydrotest Water Treatment Project – Carbon Filtration & Air Stripping

Featured Project: 5 Million Gallon VOC & Benzene Water Treatment – West Texas Terminal (NPDES Storm Sewer Discharge)

A major West Texas crude terminal accumulated 5 million gallons of contaminated stormwater and process water loaded with VOC, benzene, oil & grease, and particulates in frac tanks and containment after heavy rains and tank cleaning operations.

The terminal needed to discharge to the municipal storm sewer system under a new individual NPDES permit — but had no on-site treatment capability. Off-site disposal would have cost $750K+ and taken months.

Envent secured the permit and treated everything on site in 21 days.

The Challenge

  • 5,000,000 gallons in multiple frac tanks
  • High benzene, VOCs, oil & grease, TSS
  • Must meet NPDES individual permit limits for storm sewer discharge: – Benzene < 0.005 mg/L – Total BTEX < 0.1 mg/L – Oil & Grease < 10 mg/L – TSS < 30 mg/L
  • Zero tolerance for spills or odors near community
  • Tight schedule before next rain event

Envent’s Turnkey Mobile Water Treatment Solution

Envent engineers wrote and secured the individual NPDES permit with TCEQ/EPA in record time, then deployed:

Process Step Equipment & Media
Temporary 6″ Pipeline 1,200+ ft HDPE from tanks to treatment area
Oil/Water Separation & TSS 88 GPM Cavitated Air Flotation (CAF) + coagulant
VOC & Benzene Polishing Dual 20,000-lb GAC vessels in lead-lag
Final Verification Composite sampling + on-site lab
Discharge Direct to storm sewer with flow meter & auto-sampling

Performance

  • Treated >240,000 gallons per day
  • Effluent results: – Benzene non-detect (<0.001 mg/L) – Oil & Grease <5 mg/L – TSS <15 mg/L
  • 100% compliant with all NPDES limits

Proven Results – $750K+ Saved, Zero Issues

Benefit Delivered Outcome
Cost Savings >$750,000 vs. off-site disposal
Speed 5M gallons in 21 days
Compliance 100% NPDES & TCEQ individual permit
Schedule Finished before next rain — tanks ready for service
Safety & Community Zero spills, zero odors, zero complaints

This project is why West Texas terminals now call Envent first for stormwater, tank-bottom, or produced-water treatment.

Got contaminated stormwater or process water blocking your terminal? Get your Free NPDES Discharge Permit Review & Mobile Treatment Quote today. Call Envent’s Water Team at 888-997-9465 or email [email protected] — we get you back in service fast and clean.